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1.
Barrel and screw used by this high speed building wire extrusion line are from
Taiwan well-known brand.
2.
Different extrusion materials, such as PVC, PE, LSNH, Teflon, nylon, etc.
require different kinds of barrels and screws.
3.
Operation plate of main control box is designed with human-computer interface
& traditional button switch.
4.
This building cable extrusion line uses Mitsubishi PLC control.
5.
The high speed building wire extrusion line is also equipped with Mitsubishi
transducer, Japanese PKC series temp-controller & solidity relay (SSR) and
hopper dryer from Taiwan brand.
| Type
| L/D Ratio
| Speed (rpm)
| Extrusion Capacity (kg/hr)
| Outer Diameter
(mm)
| Motor (kW)
| ||
| PVC
| LDPE
| LSNH
| |||||
| EX-40G
| 26:1
| 120
| 24
| 14
|
| 0.8-3
| 11
|
| EX-50G
| 26:1
| 120
| 60
| 35
|
| 1-6
| 15
|
| EX-60G
| 26:1
| 120
| 100
| 60
| 22
| 2-8
| 22
|
| EX-70G
| 26:1
| 120
| 160
| 95
| 36
| 3-15
| 30
|
| EX-80G
| 26:1
| 110
| 220
| 130
| 48
| 5-20
| 37
|
| EX-90G
| 26:1
| 110
| 310
| 180
| 65
| 8-25
| 55
|
| EX-100G
| 25:1
| 110
| 400
| 240
| 90
| 10-30
| 55
|
| EX-120G
| 25:1
| 110
| 550
|
|
| 15-40
| 90
|
| EX-150G
| 25:1
|
| 900
| 550
|
|
| 200
|
| EX-200G
| 25:1
|
|
| 1300
| 750
|
| 280(315)
|
| Frame
type pay-off | 1
|
| Tension
control system | 1
|
| Straight
stand | 1
|
| Ф70
mm extruder | 1
|
| Vacuum
intake system and drying system | 1
|
| U7
fixed centering cross head | 1
|
| 2-meter
movable water trough (moving distance: 800mm) | 1
|
| Fixed
flume | 1
|
| Laser
micrometer | 1
|
| Ф500mm
dual capstan | 1
|
| 12M
horizontal accumulator | 1
|
| Tension
stand | 1
|
| Meter
counter | 1
|
| Auto
coiling & wrapping machine | 1
|
| Electrical
control system | 1
|
1. Ф70 high speed extrude line (auto cutting
machine)
Power
supply: 3ψ × 380V × 50Hz
Operate
direction: up to customer
Extrusion
material: PVC
Conductor
diameter: ф1mm² ~ ф6mm²
Line
speed (max): 300m/min
Extrusion
capacity: 180kg/h (PVC)
Line
center: 1000mm
2. TP460 auto coiling & wrapping machine
Power:
AC 380V, three-phase, 50Hz
Operation
direction: right hand machine (wire comes from left hand direction)
Applicable
wire size: Φ1-Φ12mm automotive wire, building wire, electronic cable, etc.
Coil
head rotational speed: 780rpm (max)
Coil
size: OD: Φ400mm; height: 50 ~ 120mm
Coil
inner diameter: Φ140 ~ Φ220mm
Meter
counter: meter from 0.01m-9999m
Electric
loop control: use Mitsubishi microcomputer program controller (PLC)
Operation
panel: the building cable extrusion line uses man-machine port (graphic
operator interface)
Operation
panel: touch screen, speed control bottom and emergency switch. Speed can be
adjusted on touch screen or by speed control bottom
3. P100 automatic wrapping machine
Specifications:
Power:
AC 380V, three phase, 50Hz
Operation
direction: right hand machine (wire comes from left hand)
Coil
size: OD: 220mm ~ 460mm; ID: 140mm (min); height: 50mm ~ 100mm
Coil
weight: max.35kg
PVC∕PE∕PP
poly film size: thickness: 0.05mm ~ 0.07mm; width: 40mm ~ 50mm
Poly
film loading way: pneumatic clamp
Operation
panel: man-machine port (graphic operator interface)
Electric
control: Mitsubishi microcomputer
Operation
panel: touch screen, speed control bottom and emergency switch
This
high speed building wire extrusion line uses PLC and touch screen to control.
Each control cabinet controls the electric parts of the extruder unit and the
caterpillar. The cabinet controls the temperature, line speed, screw rotational
speed, extruder current, meter counter, etc. It will send alarm when it’s
overloaded. When change the speed of this building cable extrusion line, the
PLC will set corresponding parameter automatically. In addition, three
emergency stop switches are designed on the whole line (caterpillar, extruder
and take-up stand).
Main
Electric Equipment
AC
controller: Mitsubishi
Tough
screen : Siemens
Temperature
controller: Japanese RKC
PLC : SIEMENS S7
Low-voltage
electrical component: Schneider
Bearing: NSK
