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High Speed Building Wire Extrusion Line

1. Barrel and screw used by this high speed building wire extrusion line are from Taiwan well-known brand.
2. Different extrusion materials, such as PVC, PE, LSNH, Teflon, nylon, etc. require different kinds of barrels and screws.
3. Operation plate of main control box is designed with human-computer interface & traditional button switch.
4. This building cable extrusion line uses Mitsubishi PLC control.
5. The high speed building wire extrusion line is also equipped with Mitsubishi transducer, Japanese PKC series temp-controller & solidity relay (SSR) and hopper dryer from Taiwan brand.

Technical Specifications

Type

L/D Ratio

Speed (rpm)

Extrusion Capacity (kg/hr)

Outer Diameter

(mm)

Motor (kW)

PVC

LDPE

LSNH

EX-40G

26:1

120

24

14


0.8-3

11

EX-50G

26:1

120

60

35


1-6

15

EX-60G

26:1

120

100

60

22

2-8

22

EX-70G

26:1

120

160

95

36

3-15

30

EX-80G

26:1

110

220

130

48

5-20

37

EX-90G

26:1

110

310

180

65

8-25

55

EX-100G

25:1

110

400

240

90

10-30

55

EX-120G

25:1

110

550



15-40

90

EX-150G

25:1


900

550



200

EX-200G

25:1



1300

750


280(315)

Scope of Supply

Frame type pay-off
1
Tension control system
1
Straight stand
1
Ф70 mm extruder
1
Vacuum intake system and drying system
1
U7 fixed centering cross head
1
2-meter movable water trough (moving distance: 800mm)
1
Fixed flume
1
Laser micrometer
1
Ф500mm dual capstan
1
12M horizontal accumulator
1
Tension stand
1
Meter counter
1
Auto coiling & wrapping machine
1
Electrical control system
1

Major Machines

1. Ф70 high speed extrude line (auto cutting machine)
Power supply: 3ψ × 380V × 50Hz
Operate direction: up to customer
Extrusion material: PVC
Conductor diameter: ф1mm² ~ ф6mm²
Line speed (max): 300m/min
Extrusion capacity: 180kg/h (PVC)
Line center: 1000mm

2. TP460 auto coiling & wrapping machine
Power: AC 380V, three-phase, 50Hz
Operation direction: right hand machine (wire comes from left hand direction)
Applicable wire size: Φ1-Φ12mm automotive wire, building wire, electronic cable, etc.
Coil head rotational speed: 780rpm (max)
Coil size: OD: Φ400mm; height: 50 ~ 120mm
Coil inner diameter: Φ140 ~ Φ220mm
Meter counter: meter from 0.01m-9999m
Electric loop control: use Mitsubishi microcomputer program controller (PLC)
Operation panel: the building cable extrusion line uses man-machine port (graphic operator interface)
Operation panel: touch screen, speed control bottom and emergency switch. Speed can be adjusted on touch screen or by speed control bottom

3. P100 automatic wrapping machine
Specifications:
Power: AC 380V, three phase, 50Hz
Operation direction: right hand machine (wire comes from left hand)
Coil size: OD: 220mm ~ 460mm; ID: 140mm (min); height: 50mm ~ 100mm
Coil weight: max.35kg
PVC∕PE∕PP poly film size: thickness: 0.05mm ~ 0.07mm; width: 40mm ~ 50mm
Poly film loading way: pneumatic clamp
Operation panel: man-machine port (graphic operator interface)
Electric control: Mitsubishi microcomputer
Operation panel: touch screen, speed control bottom and emergency switch

Electrical Control System

This high speed building wire extrusion line uses PLC and touch screen to control. Each control cabinet controls the electric parts of the extruder unit and the caterpillar. The cabinet controls the temperature, line speed, screw rotational speed, extruder current, meter counter, etc. It will send alarm when it’s overloaded. When change the speed of this building cable extrusion line, the PLC will set corresponding parameter automatically. In addition, three emergency stop switches are designed on the whole line (caterpillar, extruder and take-up stand).

Main Electric Equipment
AC controller: Mitsubishi
Tough screen : Siemens
Temperature controller: Japanese RKC
PLC : SIEMENS S7
Low-voltage electrical component: Schneider
Bearing: NSK

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